I would reach out to the supplier of your induction equipment first. A few months ago there was a webinar on design of induction coils that was presented by Inductotherm. I think the Webinar was held on August 5th, but can't find the link. They showed finite element models (generated from COMSOL Multiphysics) that predicted the temperature distribution in the part. It would seem that one of the main issues is understanding the temperatures within the part prior to quenching.
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Paul Janavicius
Principal Research Engineer
Cleveland-Cliffs Steel Corporation
Middletown OH
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